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- Pumping slurry can present some challenges and problems, but with proper engineering and equipment selection, you can experience years of trouble-free operation. It's important to work with a qualified engineer when selecting a slurry pump, because slurry can wreak havoc on a pump if not selected properly.
- Non-settling slurries consist of very fine particles that do not settle to the bottom of the pipe and do not settle for very long (i.e. weeks).
- >Slurry Pump
- Fewer and thicker vanes on the impeller. This makes it easier for solids to pass through than the 5-9 vanes on a standard centrifugal pump - typically 2-5 vanes.
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- A typical pump solution for this application is to install a hard metal >slurry pump to withstand these types of conditions. Hard metal pumps need to be able to withstand the most severe abrasive slurry service and they also need to be designed to be extremely easy to maintain and safe.
- There are many factors that should be considered when investing in a slurry pump. For example, it is important to consider the type of slurry, as the solids content of slurries can vary from 1% to 70%. It is also important to consider the level of wear and corrosion of the material being pumped; coal and some ores can corrode parts and damage your equipment fairly quickly, often beyond repair. This wear and tear can add significantly to operating costs, and you may eventually need to purchase new equipment to continue working.
- It is often used if a short period of dry running is expected. Fluid is introduced into the area between the back of the seal face and the tight-fitting outlet on the drive side of the slurry pump.
- Metal and/or rubber pump bushings are used to combat the erosion of solid particles found in the slurry. Metal slurry pump housings are usually made of carbide to resist erosion caused by increased pressure and circulation. Sometimes wear-resistant steel is used on the pump casing so that the pump can be welded if repairs are needed.
- Working principle
- target=_blank title=Rubber Liner Pumps>Rubber liner pumps have been used for nearly a century to protect plants and equipment from wear and retain their place as the wear material of choice for pumping and separating fine-grained slurries.
- Light-duty Slurry Pump
- >Slurry pump impeller is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
- With the development of the dredging market, the requirements for dredging equipment are getting higher and higher, and the suction resistance and vacuum of dredging pumps are getting higher and higher, which has a great impact on the efficiency of dredging pumps and the chance of cavitation is getting higher and higher. The number of >dredging pumps is also increasing.
- When flushing is required, the >slurry pump supplier recommends the API Option 32 sealed pipe arrangement as it is more suitable for services containing solids or contaminants that could damage the seal faces if recirculated in the flushing medium.
- Slurry Pump
- What is slurry?
- For pumping abrasive slurries, these types of pumps can also be made from specialised high-wear alloys. Hardened stainless steel is also a common choice for abrasive slurries.
- Applications of Rubber Lined Slurry Pumps
- Slurry pipe diameter.
- For pumping abrasive slurries, these types of pumps can also be made from specialised high-wear alloys. Hardened stainless steel is also a common choice for abrasive slurries.
- Consider the pump components
- The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
- - Smaller, more efficient tank - Because the motor is cooled by the surrounding liquid, the submersible slurry pump can be started up to 30 times per hour, resulting in a smaller, more efficient tank.
- >Slurry Pump VS Mud Pump
- Slurry pumps are usually larger than standard pumps, have more horsepower and use stronger bearings and shafts. The most common >type of slurry pump is the centrifugal pump. These pumps use a rotating impeller to move the slurry, similar to the way aqueous liquids pass through a standard centrifugal pump.
- Selecting the right pump for slurries is critical to get the most bang for your buck. Basic pump components, such as the impeller size and design, material of construction, and discharge configurations must be considered to ensure the pump will hold up against the wear caused by an abrasive slurry. Slurry pumps are generally larger in size when compared to low-viscosity liquid pumps and usually require more horsepower to operate because they're less efficient. Bearings and shafts must be more rugged and rigid as well.
- How Slurry Pumps Differ From Standard Pumps?
- A variety of factors must be considered to ensure a satisfactory service. Here are tips for choosing the right , pump, .xa0, In applications ranging from processing to wastewater treatment, plants often have to handle slurries. Handling this mixture of liquids and solids can be challenging and difficult. Some of the key factors in slurry pumping are the size and nature of the solids in the liquid and the type of wear they cause. Another is the corrosiveness of the liquid or mixture.
- Many types of pumps are used for pumping slurries.The centrifugal slurry pump uses the centrifugal force generated by a rotating impeller to impact kinetic energy to the slurry, similar to how a water-like liquid would move through a standard centrifugal pump.
- The main objective of all flush water programmes is to prevent contamination of the seals by pumped water.The flush water programme for boxes is therefore very similar to the flush water programme for mechanically sealed boxes. However there are still some obvious mechanical differences. The most notable difference is the addition of a seal (packing) between the inlet and outlet limits. This minimises the amount of flushing fluid consumed.
- In AIER® slurry pumps, WY & WYJ sump pump are vertical centrifugal slurry pump, submerged for transfer abrasive, coarse particles and high density slurry. When working, it needs no seal water or any kind of seal. It can work well as well when suction volume is not enough.
- A clear clean fluid supplied from an external source is normally used which is delivered to the main sealing surface on the fluid side of the sealing process. By using a closed gap throat bushing, the stuffing box can be back-pressurised to a higher pressure, ensuring that the flushing fluid does not flash across the seal face.
- Types of slurry pumps
- Submersible Slurry Pump
- Dredge Pump Features
- Non-settling slurries consist of very fine particles that do not settle to the bottom of the pipe and do not settle for very long (i.e. weeks).
- Safety
- We use CFD, CAD method for product design and process design based absorbing experience of world leading pump companies. We integrate molding, smelting, casting, heat treatment, machining and chemical analysis, and have professional engineering and technical personnel.
- If you have experience pumping slurry, you know it is not an easy task. Slurries are heavy and difficult to pump. They can cause excessive wear on the pump and its components, and if they don't move fast enough, they can clog the suction and discharge lines. Most importantly, it can be a challenge to keep a slurry pump in use for a reasonable period of time. However, there are steps you can take to extend the life of your slurry pump and reduce the challenges of pumping slurry.
- A quench plan, as the name indicates, is designed to quench or cool the seal. It is normally used if short periods of dry running are expected. As illustrated bellow, the fluid is introduced into the area between the back of the seal faces and the close fit exit on the drive side of the pump.
- Slurry Pump
- Is the discharge configuration suitable for abrasive slurries?
- Step 2
- The design of the slurry pump is critical to ensure that the abrasive and often corrosive aspects of the slurry do not damage the impeller. In addition, slurries and sludges may contain large amounts of unforeseen solids, which will inevitably clog many types of pumps. Since most centrifugal pump impellers have very tight tolerances on the worm gear, the abrasive (and sometimes corrosive) nature of the slurry will quickly wear down the worm gear and destroy the tolerances. In turn, this causes the pump to lose suction. This can lead to extensive downtime of the slurry pump, as well as expensive maintenance and spare parts.
- Selecting a dredge pump
- As described below, there are several >types of pumps that are suitable for pumping slurries. However, before considering which technology to use, we must address several key issues.
- WZ series slurry pumps are new type wear resistant & corrosion resistant slurry pump for the complexity and specificity of coal, power plant, metallurgy, chemical, building materials and other industries.
- The solution is to choose a >heavy duty slurry pump and, just as importantly, to use a custom built unit with replaceable parts. At Aier Machinery, building your custom slurry pump is one of our areas of expertise. We design your slurry pump to your specifications and application.
- Consider the impeller. Slurry pumps must have thicker vanes than water pumps to prevent wear. Due to the increased thickness, there will be fewer vanes, otherwise the passages will be too narrow and will affect the performance of the pump. The impeller should have a large enough passage so that the largest solid particles can pass through without clogging.
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