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- As wear is a function of speed, slurry pumps should be operated at the lowest possible speed; units typically run at 1,200 rpm or less. Often, direct coupling between the pump and a low-speed motor or other drive makes the most sense. On the other hand, many other applications favour gearboxes to meet the required speed and operating point. In services where variable flow rates are required, variable frequency drives are used to provide the necessary continuous speed variation.
- Pump selection for FGD
- Longer maintenance intervals
- Slurry Pump
- How to choose a slurry pump?
- Consider the following.
- Slurry Pump Selection
- Capacity: 5-30000m3/h, Head: 5-120m. The company can produce different materials including High Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel, Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- With the standard flush schedule, the flow is usually adjusted by compressing the packings until a few drops of water are observed leaking from the seals on the drive side. In a quench schedule the flow rate is set by adjusting the inlet valve, while a valve is used on the exhaust side to maintain the correct seal tank pressure. If the outlet water from the seal box is too hot, the flow rate is increased until the outlet water cools, while still maintaining the correct seal box pressure.
- From an operational point of view the stuffing box is different as it requires some leakage to ensure lubrication and to prevent heat build up. The mechanical seal box should be leak free.
- The selection of a dredge or >slurry pump can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
- The most important thing here is to determine the pump power required to deliver a specific fluid flow at the desired or required differential pressure. Consider the following.
- Expertise and experience
- Corrosiveness of the slurry
- A dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
- If you want to get more information about the best slurry pump, welcome to >contact us today or request a quote.
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- The concept of the , slurry pump, and mud pump is very close, many people are not quite clear. Although slurry pumps and mud pumps are impurities pump, if you fully understand the two pumps, you can differentiate them very clearly from the application and transmission medium characteristics. What is the difference between the slurry pump and mud pump? Four aspects to distinguish the slurry and mud pumps.
- >Slurry pump impeller is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
- One problem with centrifugal pumps is that the velocity and shear forces within the pump may damage the slurry/solids. Typically, twin-screw pumps cause the least damage to solids in the slurry.
- To find out more about Aier slurry Pumps, please >contact us.
- The length of the piping. The longer the pipe, the more slurry-induced friction the pump needs to overcome.
- Depending on the abrasive nature of the slurry, it is important to select the ideal seal. Slurry pump seals should have a hardened surface made of silicon carbide or tungsten carbide. Vortex pumps use patented seal technology that utilizes a double mechanical seal setup and a separate seal flushing system. This allows the sealing surface to be kept cool at all times without causing the slurry to overheat the seal and crack the surface.
- Slurry Pump
- Despite the complexity of internal flow patterns, the overall performance of dredge pumps is predictable.
- If a centrifugal pump, is the design and material used to construct the impeller suitable for pumping slurries?
- Slurry Pump selection
- Find a professional slurry pump supplier
- Firstly, analysing your duty helps us to determine whether you are using the type and size of pump best suited to your needs. Cavitation can occur due to surges; a very effective way to solve this problem is to install a choke on the pump head to increase the pressure on the casing, which then absorbs the surge, or to add a choke to the output to reduce the surge.
- Vertical Slurry Pumps Pump Sewage More Efficiently
- The selection of a dredge or , slurry pump, can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
- Auxiliary equipment
- Determine the nature of the material to be pumped
- To find out more about Aier slurry Pumps, please >contact us.
- Caution: A common mistake is to over-pressurise the box and damage the expensive mechanical seal.
- BCT Ceramic Slurry Pumps
- Mixers can also help agitators when pumping very dense particles. In applications where the tank is small and/or where pumping is desired to lower the water level in the tank, a slurry pump with an internal cooling system should be considered to avoid overheating of the stator (when the water level gets low). When pumping sediment from a dam or lagoon, consider the use of a raft unit, which is a submersible device. Agitators are recommended, as well as one or more mixers that can be mounted on the raft or pump to resuspend particles for successful pumping of particles.
- Particle size, shape and hardness (impact on wear and corrosion potential of pump components)
- Keep in mind that slurry pumps are designed to adapt to specific pumping conditions. Pumps used in the cement industry handle most fine particles at low pressures, so the casing can be of lightweight construction. In rock pumping, the casing and impeller must be able to resist slamming, so they must be built thick and strong.
- Slurry pumps can also simply axially adjust the clearance between the impeller and the adjacent throat casing sealing surface. This helps to maintain pump performance when internal components begin to wear.
- factors-to-consider-when-choosing-a-slurry-pump
- Slurry Pump
- Consider the impeller. Slurry pumps must have thicker vanes than water pumps to prevent wear. Due to the increased thickness, there will be fewer vanes, otherwise the passages will be too narrow and will affect the performance of the pump. The impeller should have a large enough passage so that the largest solid particles can pass through without clogging.
- Slurry pumps are usually larger than standard pumps, have more horsepower and use stronger bearings and shafts. The most common >type of slurry pump is the centrifugal pump. These pumps use a rotating impeller to move the slurry, similar to the way aqueous liquids pass through a standard centrifugal pump.
- The FGD process begins when the limestone feed (rock) is reduced in size by crushing it in a ball mill and then mixed with water in a slurry supply tank. The slurry (approx. 90% water) is then pumped into the absorption tank. As the consistency of the limestone slurry tends to change, suction conditions can occur which can lead to cavitation and pump failure.
- Other manufacturers looking for differentiation, if not the end result, may choose to add a small part to their pump assembly in the description, thus allowing in-line adjustment of the wear ring in the suction side lining assembly.
- Submersible Slurry Pump
- Slurry Pump
- >Slurry Pump
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