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- >Dredge pumps are a special category of pumps used in the dredging process. Dredging is the process of transporting submerged sediments (usually sand, gravel or rock) from one area to another. Dredging takes place in the shallow waters of lakes, rivers or seas for land reclamation, dredging, flood control, new harbours or expansion of existing harbours. The various industries that use dredge pumps are therefore the construction industry, mining, the coal industry and the oil and gas industry.
- WY type pump casing is made of abrasion resistant metal, impeller material can be abrasion resistant metal or rubber. The submerged parts of WYJ are all lined with rubber, for transfer corrosive slurry.
- factors-to-consider-when-choosing-a-slurry-pump
- - Smaller, more efficient tank - Because the motor is cooled by the surrounding liquid, the submersible slurry pump can be started up to 30 times per hour, resulting in a smaller, more efficient tank.
- Expertise and experience
- A clear clean fluid supplied from an external source is normally used which is delivered to the main sealing surface on the fluid side of the sealing process. By using a closed gap throat bushing, the stuffing box can be back-pressurised to a higher pressure, ensuring that the flushing fluid does not flash across the seal face.
- To reduce wear, reduce the pump discharge pressure to the lowest possible point.
- Types of damage to slurry pumps
- Expertise and experience
- The slurry must be pumped from the absorber tank to the top of the spray tower where it is sprayed downwards as a fine mist to react with the upward moving flue gas. With pumping volumes typically in the range of 16,000 to 20,000 gallons of slurry per minute and heads of 65 to 110 feet, rubber lined slurry pumps are the optimal pumping solution.
- >Slurry pump impeller is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
- >Slurry Pump
- Natural rubber is an excellent wear material when handling wet sand slurries. Its strength, resilience and cut resistance have a positive impact on the wear performance of slurry pumps.
- In AIER® slurry pumps, WY & WYJ sump pump are vertical centrifugal slurry pump, submerged for transfer abrasive, coarse particles and high density slurry. When working, it needs no seal water or any kind of seal. It can work well as well when suction volume is not enough.
- The impeller is considered the heart of the dredge pump and is similar to a fan that expels air and creates centrifugal suction. At the suction pipe, this vacuum absorbs the slurry and transports the material through the discharge line.
- There are many factors that should be considered when investing in a slurry pump. For example, it is important to consider the type of slurry, as the solids content of slurries can vary from 1% to 70%. It is also important to consider the level of wear and corrosion of the material being pumped; coal and some ores can corrode parts and damage your equipment fairly quickly, often beyond repair. This wear and tear can add significantly to operating costs, and you may eventually need to purchase new equipment to continue working.
- AIER will always strive to be your common sense slurry pump and parts supplier in a complex world!
- sets or tons on high chrome alloy castings. Main products are Type WA, WG, WL, WN, WY, WZ, etc. Size: 25-1200mm,
- Choosing the right slurry pump
- Pumps with replaceable parts and components can have an unlimited service life. A high quality customised slurry pump with replaceable parts can last you a lifetime and should therefore be considered as a very reliable long-term investment.
- Why would maintenance personnel want to adjust a high-speed rotating impeller to a static lining component while the unit is running? Even if interlocking devices are used to prevent static and non-static components from coming into contact, how credible are these features and what are the implications for pump wear parts, bearings and motors if these two components come into contact?
- With the development of the dredging market, the requirements for dredging equipment are getting higher and higher, and the suction resistance and vacuum of dredging pumps are getting higher and higher, which has a great impact on the efficiency of dredging pumps and the chance of cavitation is getting higher and higher. The number of , dredging pumps, is also increasing.
- >Slurry Pump
- A dredge pump contains a pump casing and an impeller. The impeller is mounted in the pump casing and connected to the drive motor via a gearbox and shaft. The front part of the pump casing is sealed with a suction cover and connected directly to the suction pipe of the dredger. The discharge port of the dredge pump is located near the top of the dredge pump and is connected to a separate discharge line.
- The discharge branch can be positioned at intervals of 45 degrees by request and oriented to any eight positions to suit installations and applications. There are many drive modes for option, such as V-belt, flexible coupling, gearbox, hydraulic coupler variable frequency, silicon controlled speed, etc. Among them, the flexible shaft coupling drive and V-belt feature of low cost and easy installation.
- What is a dredging pump?
- As wear is a function of speed, slurry pumps should be operated at the lowest possible speed; units typically run at 1,200 rpm or less. Often, direct coupling between the pump and a low-speed motor or other drive makes the most sense. On the other hand, many other applications favour gearboxes to meet the required speed and operating point. In services where variable flow rates are required, variable frequency drives are used to provide the necessary continuous speed variation.
- Chromium White Iron, Super High Chromium Hypereutectic White Iron, Low Carbon High Chromium Alloy, Carbon Steel,
- AIER will always strive to be your common sense slurry pump and parts supplier in a complex world!
- With the development of the dredging market, the requirements for dredging equipment are getting higher and higher, and the suction resistance and vacuum of dredging pumps are getting higher and higher, which has a great impact on the efficiency of dredging pumps and the chance of cavitation is getting higher and higher. The number of >dredging pumps is also increasing.
- Keep in mind that slurry pumps are designed to adapt to specific pumping conditions. Pumps used in the cement industry handle most fine particles at low pressures, so the casing can be of lightweight construction. In rock pumping, the casing and impeller must be able to resist slamming, so they must be built thick and strong.
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.
- Although the focus of slurry pumps is often on the size and percentage of solids to be pumped, in many applications corrosion resistance is also an important factor in material selection. In such cases, the material chosen must provide adequate resistance to erosion and corrosion.
- Compared to standard centrifugal pumps, centrifugal pumps optimized for slurry pumping typically have the following features.
- Light-duty Slurry Pump
- Many types of pumps are used to pump slurry, but the most common slurry pump is the centrifugal pump. Centrifugal slurry pumps use centrifugal force from a rotating impeller to impinge kinetic energy on the slurry, similar to the way watery liquids pass through a standard centrifugal pump.
- As the slurry is collected at the bottom of the tower, more rubber lined pumps are required to transfer the slurry to storage tanks, tailings ponds, waste treatment facilities or filter presses. Depending on the type of FGD process, other pump models are available for slurry discharge, pre-scrubber recovery and catch basin applications.
- Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- Magnetite mixing
- - Pumping media where abrasive particles are present
- Mill sump
- Flushing is defined as a fluid which is introduced into the seal cavity on the process fluid side, close to the seal face, and is normally used to cool and lubricate the seal face.
- Advantages of rubber
- In a subsea installation, the slurry pump runs directly in the slurry and does not require a support structure, which means it is flexible and easy to install. If possible, the catch basin should be equipped with sloping walls to allow sediment to slide down into the area directly below the pump inlet. Agitators should be used when the liquid contains large amounts of solids and has a high particle density. Freestanding or side-mounted (submersible) mixers are an excellent choice for resuspended solids, especially if the catch basin is large or does not have sloping walls.
- Adapting a pump to its precise application - be it pulp and paper, gas and oil, mining or industrial applications - will have a direct impact on its service life. That's why our bespoke pumps have the unique advantage of interchangeable components. These components include slurry valves, which can be replaced every 6 months as a preventive measure and every 12 months for regular maintenance, depending on the application.
- The length of the piping. The longer the pipe, the more slurry-induced friction the pump needs to overcome.
- What is a slurry?
- The selection of a dredge or >slurry pump can be a challenging process that can be simplified by understanding the main factors behind the smooth operation of a pump. In addition to providing more efficient performance, the right dredge pump requires less maintenance, lower power and a relatively longer life.
- As the slurry is collected at the bottom of the tower, more rubber lined pumps are required to transfer the slurry to storage tanks, tailings ponds, waste treatment facilities or filter presses. Depending on the type of FGD process, other pump models are available for slurry discharge, pre-scrubber recovery and catch basin applications.
- The concept of the >slurry pump and mud pump is very close, many people are not quite clear. Although slurry pumps and mud pumps are impurities pump, if you fully understand the two pumps, you can differentiate them very clearly from the application and transmission medium characteristics. What is the difference between the slurry pump and mud pump? Four aspects to distinguish the slurry and mud pumps.
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